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Ohio Steel Industry Advisory Council
Spring 1998


On the Steel Front
Steel Front Sidebars
Legislative Lookout
Ohio Steelmakers Further Improve Environmental Performance
Steel At Work: Task Group Seeks Increase in Use of Steel Utility Poles
Steel Council Enhances Web Site
Council Welcomes New Representatives


Ohio Steel Producers Plan to Invest More
Than $530 Million in 1998 Capital Improvements

Ohio steel producers plan to invest in excess of $530 million in capital improvements across the Buckeye State during 1998.

"By continuing to invest heavily in their facilities, Ohio steelmakers are demonstrating their commitment to a strong and viable position in this highly competitive industry," said Harold V. Kelly, co-chairman of the Ohio Steel Council and executive vice president atRepublic Engineered Steels, Inc.in Massillon.

"However, the industry's future vitality depends upon the ability of management, labor and government to work together to maximize profitability and create a competitive environment in which steelmakers can realize sufficient return on their investments."

The 1998 figures reflect several major projects that will begin or continue this year:

  • LTV Steel Tubular Products Co.'snew $66 million automotive tubing plant in Marion.

  • The Timken Company's$55 million investment in new rolling and bar processing equipment at its Harrison Steel Plant in Canton.

  • CSC Ltd.'s$100 million modernization in Warren that includes installation of ultra-high-power melting, continuous casting and other new technologies.

The $530 million projected for 1998 includes investments by the primary steelmakers that belong to the Steel Council, as well as capital investment by North Star BHP Steel Co. in Delta, Ohio. The 1998 projections follow several years of heavy capital investment in Ohio.
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Steel Front Sidebars

  • W. R. Timken Jr. has assumed additional duties of president and chief executive officer ofThe Timken Companyin Canton. He will continue in his role as company chairman, a position he has held since 1975.

  • AK Steel Corp.said its Middletown Works tandem cold mill set a world productivity record. The company believes the more than 3.1 million tons produced in 1997 is a record for a batch or continuous cold mill.

  • Republic Engineered Steels, Inc.in Massillon and Sanyo Special Steel Co., Ltd., of Japan have entered into a four-year technology agreement involving mutual technical assistance in steel melting, refining and casting techniques.
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Council Co-chairman Says Time is of
Essence in Deregulating Electricity

Time is of the essence when it comes to deregulating the electric utility industry, according to Harold V. Kelly, co-chairman of the Ohio Steel Council and executive vice president atRepublic Engineered Steels, Inc.in Massillon.

However, he cautioned that full consideration must be given to the several resulting issues flowing from deregulation.

As more and more states deregulate - 22 states have deregulated or are in the process - the cost of electricity is an important consideration in determining where steel and other manufacturers locate, Kelly said at a recent power deregulation conference.

"Other states are hungry for business and industry. It is a very competitive world, and states that have moved toward full implementation of electric consumer choice are waving that as one of many benefits to entice investors," Kelly said.

An Ohio joint legislative committee has been studying electricity deregulation. Reports from the task force have been filed with legislative leaders and a bill will soon be considered.

In the meantime, Kelly said the deregulation debate must move beyond one-liners and catchy slogans and toward an understanding of the benefits to be gained in a competitive marketplace as well as the problems facing the electric utilities.

He called for open discussion on a full range of deregulation issues and for honest consideration of the individual perspectives of interested parties. Kelly said deregulation is inevitable, and all those concerned need to learn as much as they can about the opportunities it will present.

"There will be opportunities for cost savings and new approaches to supplying needs," he said, adding that electricity will, sooner or later, go the way of the airline, telephone and gas industries, all of which have been able to offer lower rates through deregulation.

Ohio steel producers are among the largest energy users in the state. The Council's member companies purchase more than $300 million of electricity annually. A similar amount is spent on electricity through purchases from suppliers.
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Ohio Steelmakers Further Improve
Environmental Performance

Ohio steel producers have taken steps to achieve dramatic improvement in environmental impact by participating in voluntary waste reduction programs.

Buckeye State producers are part of Ohio Prevention First, Gov. George V. Voinovich's initiative to reduce pollution by 50 percent in Ohio by the year 2000. The program began in 1993 and uses 1988 as the base year for reduction efforts.

Steel Council members signing on to the initiative areAK Steel Corp., The Timken Company, WCI Steel, Inc., Republic Engineered Steels, Inc., LTV Steel Company, USS/KOBE Steel Company and Wheeling-Pittsburgh Steel Corp.

Steel producers also were participants in the U.S. Environmental Protection Agency's 33/50 Program, whose goal was to reduce emissions from 1988 levels by 33 percent in 1992 and 50 percent in 1995.

"Steel producers recognize the important role we play in the environment as well as the economy," said George Manos, vice president at USS/KOBE Steel in Lorain. "We are using new technologies and practices to produce steel in an environmentally sound manner."

The efforts have been effective. Timken recently was presented the governor's annual Outstanding Achievement Award for exceptional efforts to reduce pollution. The company installed two acid recovery systems and met its corporate goal to eliminate ozone-depleting chemicals in its manufacturing processes.

Wheeling-Pittsburgh Steel also was recognized by the U.S. EPA for reducing emissions of 11 chemicals. The reductions were achieved through investment in environmentally effective facilities and control equipment, along with involvement of steelworkers.

"These types of efforts demonstrate that significant environmental improvements can be achieved when government agencies and private industry work together," said Dr. William R. Samples, Wheeling-Pittsburgh's director of environmental control.

Voluntary reduction efforts that have been undertaken by steel companies range from recycling and marketing by-products - such as slag and iron fines - to reducing toxic emissions.
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Task Group Seeks Increase in Use of Steel Utility Poles

Ohio steel producers and utility pole manufacturers are among the members of a task force that is promoting the benefits of steel utility poles and is encouraging increased use of the product throughout North America.

The Joint Industry/Steel Utility Pole Industry Task Group was formed recently by the American Iron and Steel Institute in an effort to increase steel's volume in the annual pole replacement market by 500 percent, or approximately 100,000 tons, by the year 2002. The market currently consumes 20,000 tons per year of hot-rolled sheets.

Steel poles offer superior quality and environmental advantages.

Task group members include steel distribution utility pole manufacturers, AISI Construction Market Committee steel producers, and the Steel Recycling Institute.

"Besides offering the potential for an increase in shipments, steel utility poles are simply better than wood, and we're eager to prove it," said Robert T. Buck, senior vice president and assistant to the president atLTV Steel Co.in Cleveland, a member of the AISI Market Development Committee.

The task group said steel utility poles offer a variety of advantages over the more traditional wood poles. Among the benefits:

  • They are lighter, more durable and safer than wood poles.

  • They are competitively priced and more environmentally friendly.

  • They can be fabricated with constant taper and uniform strength.

  • They can be galvanized or coated to resist corrosion and increase their life.

  • They do not need full-length copper grounding wire, as do wood poles, because they are self-conducting.

  • Their performance and strength are unaffected by fire, wind, rain, birds or insects.
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Steel Council Enhances Web Site

The Ohio Steel Council has enhanced its Web site to make it more user friendly and provide an even greater resource for educational and research purposes.

The new version not only is more interactive and easier to navigate, but it also contains more in-depth information about the industry and the critical role it plays in Ohio's overall economy.

In addition, Web browsers can view photographs and videos related to the history of steel production in Ohio as well as the steelmaking process itself. The Council also has redesigned the look of the site, adopting a futuristic theme underscoring the fact that steel producers and workers are prepared for the 21st century.

"The Web site does much more than showcase the Ohio steel industry and its commitment to the Buckeye State," said Harold V. Kelly, co-chairman of the Council and executive vice president atRepublic Engineered Steels, Inc.in Massillon.

"It provides easy access to a wealth of information about steelmaking and should pique the interest of educators, students and others in a manner that will encourage them to learn more about this important industry."

As with the previous site, the enhanced version offers annual reports, newsletters and position papers developed by the Steel Council. Among the upgrades are the additions of the history of steelmaking in Ohio, a look at the future of steel in the Buckeye State, an interactive quiz that tests visitors' knowledge of steel, and videos about the Council and the steelmaking process.

The site's Careers in Steel section also provides on-line users with e-mail addresses and other information to contact member companies.
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Council Welcomes New Representatives

Ohio Gov. George V. Voinovich has appointed new representatives forThe Timken Company, Wheeling-Pittsburgh Steel Corp. and North Star Steel Ohioto the Ohio Steel Council.

Representing the Canton-based Timken will be Karl Kimmerling, group vice president-alloy steel. Wheeling-Pittsburgh's representative will be Thomas A. Helinski, general manager- primary operations, while North Star's representative will be Jerry Goodwald, general manager of North Star Steel Ohio.

North Star Steel Ohio is a new member of the Council, with steelmaking and seamless pipe operations in Youngstown.

Kimmerling began his career with Timken in 1979 as an associate metallurgist at the Harrison Steel Plant, where he also held a variety of technical and operating positions.

In 1987, Kimmerling was named assistant superintendent of labor relations and later held marketing and operating positions at Latrobe Steel Company, a Timken subsidiary. In 1995, he was named president of Canadian Timken, Limited, before assuming his current position in 1996.

Helinski is responsible for Wheeling-Pittsburgh's coke plant, blast furnaces, basic oxygen furnaces, continuous caster and 80-inch hot mill in Steubenville and Mingo Junction, Ohio, and Follansbee, W.Va.

Helinski joined the company in 1972 as coke plant engineer and has held a number of increasingly responsible positions, including division manager of by-product, coke and sinter; division manager of coke and iron; and director of coal, coke and iron ore.

Goodwald has 20 years' experience in the steel industry. Among his more notable positions are plant manager at Koppel Steel Corp.'s plant in Beaver Falls, Pa.; director of quality assurance and technical services for Koppel Steel Corp.; manager of quality assurance and technology at North Star Steel Co.'s Houston, Texas facility; and general supervisor at North Star Steel Ohio in Youngstown. Since August 1996, he has been general manager at North Star Steel Ohio.
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